Flexible Silicone Heating Pad with Thermostat for Frost Protection

• Customization: Available
• Certification: RoHS, ISO9001, CE
• Type: Electric Coil
• Model NO.: 9AG
• Material: Silicon Carbide
• Form: Heating Wire
• Selling Units: Single Item
• Logo/Pattern: Laser Printing,Inkjet Printing
• Application: Commercial
• Power Source: Electric
• Specification: 190X20X10. cm
• Trademark: JPCI
• Origin: China
• Production Capacity: 50000
• Package Size: 190.00cm * 20.00cm * 10.00cm
• Package Gross Weight: 3.000kg

Product Description

Temperature limiter	Optional
Maximum temperature	200°C
Mounting	Optional adhesive face
Temperature control	Electronic temperature control, on-off action
Silicone thickness (mm)	1.6 2.5 3.2

Flat and flexible silicone rubber heaters are made of fiberglass reinforced laminated silicone rubber sheets, vulcanized together through heat and high pressure on both sides of an embedded specially formed heating wire element.
Fiberglass-reinforced silicone rubber gives the heater dimensional stability without sacrificing flexibility.
Silicone is used because of its high temperature resistance (Permanent temperature up to 200°C (390°F), high thermal conductivity (~7 10-4 W/cm.K) and good electrical insulation properties (~12KV/mm)
This series is distinguished by the use of a conventional thermostat mounted on the surface of the heating part, in a compact and economical design.
Other general particularities of these heaters are:

- Not affected by vibration or flexing,

- Lightweight,

- Comply with UL94-VO (flame retardant) and ROHS,

- Low smoke and low Toxicity,

- Silicone is non-toxic, and moisture and chemical resistant.

- Very thin profile.

 

 

 

Mounting: By a pressing system on the surface made by the user or by bonding with a room temperature vulcanizing silicone resin (RTV), or by adhesive.
Length (Dimension A): Upon customer request
Width (dimension B): Upon customer request (minimum 100mm)
Silicone foil minimum bending radius: 3.2mm (0.125)
Ingress protection: IP65.
Minimum ambient temperature: -10o C (+15o F)
Voltage: 220-240VAC.
Power tolerance: ±10% at 20°C
Temperature control:
By electronic controller with digital display, On-Off action, set point adjustment range up to 120°C (NTC sensor), or 200°C (Pt100 sensor), relay output, located in an independent waterproof housing, designed for wall mounting. It is connected to the flexible silicone rubber heater by a cable equipped with a 5-pin waterproof quick connector, facilitating the connection and disconnection with the heater. It controls the temperature by means of a probe placed under a silicone boot on the outer surface of the heater.
Maximum rating 16A 230V (3600W).
Power density:

- 0.2 w/cm2 (1.3W/in²) for plastic materials

- 0.75 w/cm2 (4.8 w/inch2), for usual applications.

- 1 w/cm² (6.5 w/inch2) for fast heating applications.

Other values on request.

Thickness of the flexible silicone foil:

- 1.6mm for light application and small surfaces.

- 2.5mm for usual industrial applications.

- 3.2mm, for heavy duty applications requiring strong mechanical strength and reinforced insulation.
Quality control routine tests: Each element is 100% tested for continuity, resistance and insulation. Tests are made according to EN 60335-1 and EN 50106 standards. See technical introduction.
Dielectric Strength: 1750V AC.
Insulation resistance: ≥ 10 Megohms.
Operating temperature:
See in the technical introduction examples of the temperatures reached by flexible silicone heaters. They represent the temperature that may reach the heating belt if it is not correctly installed.
Connection cable:
Insulated rubber power supply cable, for industrial environments, 3 x 1.5mm² (3xAWG15) length 3m, Euro plug. UL plug on request.
Options:

- Customer design shape, with or without holes.

- Power supply 110/115V.

- Power cord with industrial plug 2-pole + earth 16A CEE (IEC60309).

- Surface mounted temperature limiter.

- Surface mounted temperature sensor (Pt100, NTC, thermocouple).

- Grounded mesh wire shield layer.

- Silicone foam insulation layer vulcanized on the external surface.

Certifications

Company Profile

JPCI Controls originated from the French family-owned company founded in 1972, our company was founded in 2000, headquartered in Gaoming District, Foshan City, Guangdong Province, China, which is specialized in the design and production of mechanical thermostats, safety devices and electric heating systems for domestic and industrial use. JPCI owns an internationally renowned brand, ULTIMHEAT, and has a subsidiary in Lyon, France.After more than 50 years of development, JPCI has become a research and development enterprise which is deeply exploring the international market.

JPCI Controls covers an area of 30,000 square meters, has more than 300 employees, including 30 professional R & D and laboratory employees, and produces more than 6 million products per year, with more than 10,000 product models. Our production has achieved full vertical integration to ensure quality control at each stage, our company has more than 1000 sets of testing equipment such as ultraviolet aging testing machine, motor loading machine, hydraulic hi-pot bursting testing machine to strictly monitor product quality.

JPCI Controls has always adhered to the values of innovation, listening, responding and continuous improvement to ensure that products can achieve the best quality. JPCI holds 250 patents and applies for an average of 20 patents per year. Won the national high-tech enterprises and passed the system certification ISO9001, ISO14001, ISO45001; It has a 750 self-built laboratory and has passed the ISO17025 laboratory certification of TÜV&UL.

JPCI Controls is driven by innovation, guaranteed by quality, and takes environmental protection as its responsibilitylooking forward to working with you to create a better future.

 

 

 

FAQ

QWhere is your factory located? Can I conduct a factory audit?
Our factory is located at No. 10 Pengshan Road, Gaoming District, Foshan City, Guangdong Province, China. We have two manufacturing plants covering an area of 30,000 m2. Of course, you can conduct a factory audit. You are welcome to visit us at any time.

 

QWhat pre-sales and after-sales services do you offer?
Our pre-sales services include discussing product parameter details and product drawings. If customization is required, we will arrange for engineers to connect with you. We will also discuss price, delivery methods, delivery times, and logistics with you.After-sales services include communication to understand production batches and delivery times. We will not be responsible for issues caused by improper operation. If it is our fault, our after-sales service can provide exchange services, and the warranty period for products is calculated as one year from the date of delivery.

 

QCan I customize products? What is the customization process?
Yes, we can customize products, and we have R&D engineers to assist you. The customization process is as follows: determine product parameters -> make product drawings -> confirm the prices of products and related molds -> make 3D drawings of products ->make samples -> test various data -> ship.

 

QWhat is your sample policy?
We support chargeable samples, and the logistics costs will be determined based on the number of samples; we can discuss the specific costs in detail.

QCan I place a small batch order?
Yes, we support small batch orders. Most products allow orders of 5 to 10 pcs for sample testing. Additionally, depending on the product, we support small batch orders ranging from 30 to 500 pcs.

QWhat is your delivery time?
Different products have different delivery times. For small orders with products in stock, we can generally deliver within 7 to 15 days. The specifics will be communicated during the pre-sales service.